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Technician wearing PPE conducting workplace exposure monitoring during spray coating in an industrial workshop.

Workplace Exposure Monitoring

Workplace exposure monitoring is crucial for identifying hazardous airborne contaminants and ensuring compliance with the Control of Substances Hazardous to Health (COSHH) Regulations.

AEC provides professional workplace exposure monitoring services across the UK. We help organisations measure exposure, assess risks, and apply effective controls to protect employee health.

Our occupational hygienists carry out accurate monitoring using proven sampling methods and clear reporting.

With offices in Manchester and Essex, we deliver reliable occupational hygiene services nationwide.

An industrial metal component is being cleaned during a manufacturing process to remove chemical residues and contaminants.

Workplace exposure monitoring measures how much workers are exposed to hazardous substances during normal tasks.

It is a key part of occupational hygiene and helps you understand if exposure to dust, fumes, vapours, or gases is under control.

We collect air samples during real work activities. Results are compared with Workplace Exposure Limits (WELs) to assess risk.

This helps you meet legal requirements and protect your workforce.

You may need monitoring when you must confirm exposure levels or check that controls are working.

Common situations include:

  • A COSHH Assessment identifies risk
  • Substances have defined Workplace Exposure Limits
  • New materials or processes are introduced
  • Existing controls need verification
  • Employees report health symptoms

If issues are found, further services such as Local Exhaust Ventilation (LEV) Assessment or Indoor Air Quality Assessment may be required.

Our monitoring programmes provide clear and reliable exposure data.

We deliver:

  • on-site workplace exposure assessments
  • personal and area air monitoring
  • testing for dust, fumes, vapours, and gases
  • laboratory analysis of samples
  • comparison with Workplace Exposure Limits
  • clear reports with practical recommendations

We also support:

We follow a clear and structured process.

We assess your activities, materials, and hazards.

We design a plan based on real working conditions.

We collect samples using specialist equipment.

Samples are tested to identify contaminant levels.

Results are compared with Workplace Exposure Limits.

You receive a clear report with actions to improve control.

We monitor a wide range of hazardous substances, including:

  • respirable crystalline silica
  • welding fumes
  • wood dust
  • isocyanates
  • chromium VI
  • volatile organic compounds (VOCs)
  • solvent vapours and gases
  • oil mist and airborne particulates

These substances are linked to serious health risks, including respiratory disease, asthma, and cancer.

We provide services across:

  • construction
  • manufacturing
  • automotive and aerospace
  • oil and gas
  • waste and recycling
  • laboratories
  • food production
  • education and training

Each monitoring programme is tailored to your environment and risks.

  • Experienced occupational hygienists
  • Monitoring aligned with COSHH and Workplace Exposure Limits
  • Clear, practical reports
  • UK-wide support from Manchester and Essex
  • Flexible approach based on your operations

We do not just measure exposure. We help you control it.

If you need reliable workplace exposure monitoring, AEC can help.

We support organisations across the UK from our Manchester and Essex offices.

FAQ

Workplace exposure monitoring is the process of measuring employee exposure to hazardous substances within a working environment. It is a key component of occupational hygiene and enables organisations to determine whether workers are exposed to harmful levels of dust, fumes, vapours, gases or other airborne contaminants.

During workplace exposure monitoring, occupational hygienists collect air samples during normal working activities to measure contaminant concentrations. These results are then compared with Workplace Exposure Limits (WELs) to determine whether exposure levels are adequately controlled.

Monitoring supports compliance with workplace health and safety legislation and helps organisations implement effective measures to protect employee health.

Employers may need workplace exposure monitoring when they must verify exposure levels or demonstrate that control measures are effective.

Monitoring is typically required when:

  • A COSHH Assessment identifies potential exposure risks
  • hazardous substances have defined Workplace Exposure Limits
  • new processes, chemicals or materials are introduced
  • existing exposure control measures require verification
  • employees report symptoms linked to workplace exposure
  • organisations must demonstrate compliance with occupational hygiene regulations

Where monitoring identifies ventilation or environmental issues, further investigations such as a Local Exhaust Ventilation (LEV) Assessment or Indoor Air Quality Assessment may also be recommended.

AEC delivers structured industrial hygiene monitoring programmes designed to evaluate exposure risks and support workplace compliance.

Our workplace exposure monitoring services include:

  • on-site workplace exposure assessments carried out by experienced occupational hygienists
  • personal and area air monitoring to measure airborne contaminants
  • monitoring of dust, fumes, vapours, gases and hazardous substances
  • laboratory analysis of collected samples
  • comparison of monitoring results with Workplace Exposure Limits
  • detailed technical reports explaining exposure levels and potential risks
  • practical recommendations to help organisations control workplace exposure

Where required, AEC can also deliver additional occupational hygiene services, including:

These integrated services enable organisations to manage workplace hazards effectively and maintain safe working environments.

AEC follows a structured occupational hygiene process to ensure accurate and reliable monitoring results.

  • Initial Workplace Risk Assessment

Our occupational hygienists review workplace activities, materials and processes to identify potential exposure hazards.

  • Monitoring Strategy Development

A monitoring strategy is designed to evaluate employee exposure during typical working conditions.

  • Workplace Air Monitoring

Specialist equipment is used to collect air samples and measure airborne contaminants, including dust, fumes, vapours and gases.

  • Laboratory Analysis

Collected samples are analysed using recognised analytical techniques to determine contaminant concentrations.

  • Exposure Evaluation

Monitoring results are compared with Workplace Exposure Limits to determine whether exposure levels are adequately controlled.

  • Reporting and Recommendations

AEC provides a comprehensive report outlining monitoring results and practical recommendations for improving workplace exposure control measures.

AEC carries out workplace exposure monitoring for a wide range of hazardous substances commonly present in industrial and commercial environments.

These include:

  • respirable crystalline silica
  • welding fumes
  • wood dust
  • isocyanates
  • chromium VI
  • volatile organic compounds (VOCs)
  • solvent vapours and industrial gases
  • oil mists and airborne particulates

Exposure to these contaminants can contribute to serious occupational illnesses, including respiratory disease, occupational asthma and cancer.

Where specialist contaminants are present, AEC also provides monitoring for Other Fibres.

AEC provides workplace exposure monitoring services across a wide range of industries where hazardous substances may be present.

Industries supported include:

  • construction and demolition
  • manufacturing and engineering
  • automotive and aerospace
  • oil and gas
  • waste management and recycling
  • laboratories and research environments
  • food processing facilities
  • education and training environments

Our occupational hygienists tailor monitoring programmes to suit each workplace environment and operational process.

The law requires employers to adequately control exposure to substances in the workplace that cause ill health. This is the Control of Substances Hazardous to Health Regulations 2002 (COSHH). In addition,  organisations need to work within the legal limits for the amount of substances that can be present in the workplace air.  There are also regulations for the control of: Noise , Vibration and Local Exhaust Ventilation. You can view a range of HSE guidance relating to Occupational Hygiene at   https://www.hse.gov.uk/pubns/books/index-legal-ref.htm

BOHS  is a membership organisation that promotes  Occupational Hygiene as the science-based discipline for identifying, assessing and controlling exposure to harmful substances in the workplace.  It is the only Occupational Hygiene organisation to be awarded a Royal Charter in recognition of its ‘ unique and pre-eminent role as the leading authority in occupational disease prevention’.  BOHS is also a UK based examining board for occupational hygiene qualifications

Case Studies

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Emergency Services

AEC are proud to have supported a UK Emergency Services Call Centre to evaluate and control the indoor air quality at many of their call centre locations.

Off-Shore Oil & Gas

AEC delivered targeted industrial hygiene monitoring for hazardous airborne contaminants within an offshore operational environment.

Herefordshire, Ludlow & North Shropshire College

AEC carried out workplace exposure monitoring within workshop environments where dust was generated during training activities. Monitoring results allowed the college to identify exposure risks and implement improved control measures.

Testimonial

AEC carry out all of our monitoring from noise assessments, to air monitoring for respirable  silica and hand-arm vibration assessments for tools used across our sites. The hygienists are very knowledgeable and flexible to our shift patterns and the monitoring is always carried out in a safe manner.

NSG, Pilkington Glass

When planning our monitoring exercise, we naturally obtained a number of quotes. We selected AEC Ltd, partly on cost effectiveness but also on the pre-survey service they offered which included a free site visit to accurately assess the monitoring required. All the staff we dealt with were professional and knowledgeable. The written reports were comprehensive, timely and as well as detailing legal requirements, also offered best practice recommendations.

Herefordshire, Ludlow & North Shropshire College

When planning our noise monitoring exercise, we naturally obtained a number of quotes. We selected AEC partly on cost effectiveness but also on the pre-survey service they offered which included a free site visit to accurately assess the monitoring required. All the staff we dealt with were professional and knowledgeable. The written reports were comprehensive, timely and as well as detailing legal requirements, also offered best practice recommendations.

Client of noise and exposure monitoring services. Leading UK College.

Meet the team

Jon McCarthy
Occupational Hygienist
Jon McCarthy is an Associate Member of the BOHS Faculty of Occupational Hygiene with extensive experience conducting workplace exposure monitoring, Noise Monitoring, and hand-arm vibration (HAV) Assessment for organisations across the public and private sectors.
Jon McCarthy, Occupational Hygienist at AEC and BOHS associate member specialising in exposure monitoring.
Oliver Snowden
Occupational Hygienist
Oliver Snowden supports AEC’s occupational hygiene team in delivering workplace exposure monitoring, Noise Monitoring, and Indoor Air Quality Assessment across multiple industries. He is currently progressing through the BOHS occupational hygiene examination modules.
Oliver Snowden, Occupational Hygiene at AEC, conducting workplace environmental monitoring and air quality assessments
David Russon
Occupational Hygienist
David Russon is AEC’s Occupational Hygiene Manager and a Licentiate Member of the Faculty of Occupational Hygiene (LFOH). He has extensive experience delivering workplace exposure monitoring, COSHH Assessments, Local Exhaust Ventilation (LEV) Assessments, and Indoor Air Quality assessments across a wide range of industries.
David Russon, Occupational Hygiene Manager at AEC, specialising in COSHH and exposure monitoring.

* AEC is UKAS accredited for asbestos surveys, air testing and bulk sample analysis only.

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Contact our Occupational Hygiene Specialists

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